...contract�also a Skanska/Schiavone/Shea joint venture�will begin this summer. The $583-million Manhattan tunnel contract will begin in early 2011, according to officials. A third contract, estimated at $500 million, to dig the connecting tunnels under the river has not yet been awarded.

An ARC project official says five prequalified teams for the Hudson contract are set to submit technical proposals this month and if still in the running, will submit bids in the fall. Contract award is set for November, he says.

Several of the city’s high-profile underground projects have completed tunneling, at least for the time being, or do not require a tunnel-boring machine.

The Skanska/Schiavone/Shea joint venture finished the Manhattan leg of the New York City Dept. of Environmental Protection’s City Water Tunnel No. 3 this May. A joint venture of Schiavone, Frontier-Kemper, Dragados and Lawrence, N.Y.-based John P. Picone is working on the $176-million shaft work, piping, valve and control contract.

Work continues on the Port Authority’s $3.2-billion World Trade Center transportation hub, which will connect rail lines between New Jersey and New York City’s subway system. Tishman/Turner, a joint venture of Tishman Corp. and Turner Construction Co., both New York City, is providing construction-management support services.

Under a $338.8-million contract, New York’s DCM Erectors is fabricating and erecting the structural steel to bring the transportation hub to grade.

A joint venture of Skanska Civil, New York City-based Skanska USA Building and Tarrytown, N.Y.-based Granite Construction Northeast received a $542-million contract for construction of four rail platforms as well as the installation of heating, ventilation and air-conditioning systems, plumbing work, fire protection, and architectural finishes.

Tutor Perini is working on underpinning the No. 1 line underpass, a hub-critical $177.6-million project, says Port Authority spokesman Steve Coleman.

While contractors agree all the underground work is good for business, it has its share of challenges. The manpower required for such large-scale projects has made it difficult to find skilled workers with experience working underground.

“Skilled craft, engineering and supervision are by far our greatest challenge,” Almeraris says. “The talent pool is not endless, and we have been forced to look nationwide for personnel resources. The out-of-town workers required us to develop extensive training programs. The learning curve has been especially long in the underground business.”

sandhogs’ paradise
Project Total Value TBM Portion of Contract Contractor Contract Value Number of TBMs TBM diameter Linear Feet Start Finish
Access to the Region’s Core (ARC) $8.7
billion
Palisades Tunnel Schiavone Construction, J.F. Shea Construction and Skanska USA Civil joint venture $258.7 million 1 24 ft, 6 in. 5,200 2011 2014
ARC Manhattan Tunnel Barnard of New Jersey Inc.and Judlau Contracting Inc., a joint venture $583 million 2 24 ft, 6 in. 5,300 2011 2014
ARC Hudson Tunnel Not yet awarded $500 million (est.) 1 24 ft, 6 in. 14,600 n/a 2015
East SideAccess $7.3 billion Queens Tunnel Granite/Traylor/Frontier-Kemper, a joint venture $718 million 2 22 ft 10,000 2009 2013
East SideAccess Manhattan Tunnel and Caverns Dragados/Judlau, a joint venture $1.2 billion 2 22 ft 32,000 2007 2012
No. 7 Line Extension $2.1 billion Running Tunnels and Station Structure S3II Tunnel Constructors, a joint venture among Shea, Schiavone and Skanska $1.14 billion 2 22.5 ft 9,400 2007 2012
Second Avenue Subway, Phase I $4.45 billion TBM Launch Box, Tunnels and Shafts S3 Tunnel Constructors, a joint venture of Skanska, Schiavone and Shea $350 million 1 22 ft 15,000 2007 2011